The 40-MWh Ferry That Makes Battery Swapping Feel Old Again

“Moving Hull 096 under its own battery-electric power is a world first at this scale and confirms that electric propulsion is viable for large commercial vessels”, said Robert Clifford, Incat Chairman.

Image Credit to wikipedia.org

That sentence hits more than the majority of EV milestone speeches since it is not speaking of a new trim package or a new charging plug. It is concerning bulk, duty cycle, and the ugly reality of transporting people and equipment on time. The Hull 096 426 feet (130 meters) aluminum ferry, part of the Incat Tasmania, has now proven its self-propelled harbor management in commissioning work, the very type of testing that reveals all vulnerable connections in software, power electronics and cooling until a vehicle has undergone routine service.

The point is engineering story and the hook is the scale. On Hull 096, there is a 40 MWh battery installation that is fed by over 5,000 batteries and drives eight electric waterjets. Incat has termed the pack as four times bigger as compared to any prior maritime battery installation. Practically, it is not so much like “a big EV”, but rather a floating power station that also accelerates, brakes and reverses on command without the buffer of a hybrid engine whipping in the background.

Transport Electric transport has never been stronger than when its demarcations are clear. With the advent of motoring, New York electric taxicabs operated; as the task was predictable, centralized, and of short hop until the business got fragile enough to match the concept. The Electric Vehicle Company even operated a battery swap business within a former ice rink whereby packs weighing 1,250 pounds were picked out in the space of three minutes. That was no quaint side note, it was a first mover confession that uptime is more than ideology in the case of a vehicle which is revenue equipment.

A variant of that reasoning resurfaced with Better Place that attempted to bundle battery swapping with software, telematics, and subscriptions. It was technically rational, but its system relied on automakers agreeing to a common pack geometry- a strategy that clashed with the rapid development of battery designs and in-house rivalry. Jay Baron of the Center of Automotive Research said “There’s too much innovation and too much uncertainty because battery configurations and chemistries are still changing”, and that is what makes the standardization problem ultimately box the model in.

The Hull 096 does not require standardization on the industry level to demonstrate its case. It requires something fundamental, high power reliability, repeated daily, within a specific corridor. The ferry plans of Incat are conditioned to a certain mission profile – transporting 2,100 passengers and 225 vehicles with the battery duration reported as approximately 90 minutes at cruising speed, which is matched to crossings of short distance and turnaround processes. The emphasis on commissioning of the ship that checks the propulsion response, maneuverability and synchronization of battery rooms, motor drives and control systems are less of automotive validation than of systems integration work that is more aerospace.

To road-car aficionados, it is no novel rhyme. In 1966, GM tested the Electrovair II which demonstrated that an electric drivetrain had the ability to compete with the usability envelope of a conventional car, but was smugly struck down by battery cycle life, weight, and materials cost. Better place had shown smart infrastructure could reduce the inconvenience gap, but ran into the problem of standardization and adoption. Hull 096 narrows down the question to two main things: will a big commercial platform provide repeat work with batteries alone, in reality, without the business model doing acrobatics to conceal the constraints? This is why it is important when a ferry is gliding across a harbor. It is an EV achievement in duty cycle rather than novelty.

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